METALUX - Lubrication Maintenance Specialists - METALUX - Lubrication Maintenance Specialists

Electrostatic Precipitator

Addresses:
1. Varnishing and Sludge

Advantages:
1. Prevents Varnishing and Sludge
2. Treats Varnishing and Sludge

Description:

The electrostatic precipitator addresses the problem of varnishing and sludge, which arises due to lubricant degradation within the thermal and mechanical stresses within the machinery. Left untreated, the varnishing and sludge agglomerates together to create sticky, high friction deposits on oil wetted surfaces inside the machinery. This leads to erratic valve performance, elevated operating temperatures, and even seizure and seal failure.

The electrostatic precipitator uses time tested electrostatic principles to remove existing varnish and sludge. Oil cleaned by the ECR unit will re-absorb even thick hardened deposits in every corner of the lubricating or hydraulic system, and the submicron suspended deposits are circulated back to the unit and permanently removed. Your entire system becomes varnish free from reservoir to actuator, servo valve to heat exchanger.

Advantages

SENSORS	With safety a primary concern, permissives like level sensing and lid seating are part of every system and protected from damage.
PUMP AND MOTOR	High quality, positive displacement gear pumps provide years of trouble-free service. The EPT ECR systems have a higher horsepower motor than competitors systems to ensure that proper flow rates are maintained in the harshest conditions.
ELEMENT	The heart of any electrostatic system is the collection element. EPT’s innovative, dual media cell removes contamination faster than any competing product and lasts longer.
HV POWER SUPPLY	EPT’s proprietary HV power supply design virtually eliminates power supply problems that plague competitors by compromising long life and peace of mind.
PLC CONTROLS	The EPT ECR system uses robust industrial PLCs to control all functions. The PLC gives the unit the flexibility to control additional cleaning capacity and options like oil coolers, heaters, inline sensors and water removal systems.
PLUMBING	Leak free ORB fittings and high quality stainless steel tubing eliminate leakage. Dual inlet and outlet ports give more installation flexibility and can mate to other EPT equipment.
HEAVY DUTY CLEANING VESSEL	Safety is a major concern with any high voltage system. The ECR’s fully grounded metal vessel eliminates the risk of shock. The advanced vessel design and solid aluminum construction reduces piping and protects sensing components. The vessel lid and sealing system requires no tools to open and provides the best chamber seal in the industry.
NEMA 4 PROTECTION	Critical high voltage and control systems are fully protected from environmental conditions by a NEMA 4 enclosure for outdoor applications.
FLOW RATE AND CAPACITY	The ECR combines a higher flow rate with the proper dwell times in the cleaning chamber for the best performance in the industry.
SAMPLING PORT	An integrated sampling port allows easy access and leak free sealing for consistent oil sampling.

Brochure (PDF Format)

ECR 8000 Brochure